System Design, Development, and Integration
Integrate subsystems such as assembly lines, testing stations, and packaging units into a seamless, unified manufacturing process.
Customize automation platforms and industrial Internet of Things (IIoT) technologies to optimize production efficiency, reduce downtime, and increase overall equipment effectiveness (OEE).
Develop and maintain operational application.
Design and implement integrated manufacturing systems combining hardware (e.g., PLCs, sensors, robotics), software (MES, SCADA, ERP), and networking components.
Replace or upgrade legacy manufacturing systems to support digital transformation initiative
Testing, Validation, and Documentation
Conduct extensive commissioning and checkout to ensure correct operation and recovery capabilities of integrated manufacturing lines.
Produce detailed technical documentation including installation guides, system architecture, testing results, and maintenance procedures tailored for manufacturing environments.
Develop and execute rigorous testing plans to validate system interoperability, safety, and performance under manufacturing conditions.
Support, Maintenance, and Troubleshooting
Provide ongoing support and preventive maintenance to minimize production downtime due to system issues and ensure continuous operation of manufacturing systems.
Troubleshoot hardware, software, and network issues (IT) promptly to maintain production schedules and quality standards.
Train manufacturing staff on new systems and technologies to ensure proficient operation and adherence to safety protocols.
Requirement Collection and Analysis
Align integration solutions with manufacturing standards, safety regulations, and quality control protocols.
Collaborate with manufacturing stakeholders to understand production goals, process workflows, and automation needs.
Define integration project scope, timelines, budgets, and compliance requirements specific to manufacturing operations.
Project and Process Management
Ensure compliance with industry- specific regulations, safety standards, and internal manufacturing policies throughout the integration lifecycle.
Manage integration projects from specification through installation, coordinating with manufacturing teams to minimize disruption.
Analyze manufacturing processes and provide impartial feedback to optimize system design and workflow integration.
