Crash Test
- Set up high- speed cameras, lighting systems, and data acquisition equipment to capture the entire testing process.
- Ensure that all testing procedures comply with international safety standards (FMVSS, Euro NCAP, AIS, etc.).
- Analyze sensor data and video footage, assess vehicle structural deformation, and evaluate dummy injuries after impact.
- Execute the full crash test procedure, including vehicle preparation, installation of sensors, measurement devices, and dummies, as well as operating the crash test system.
- Perform static measurements, weight calibration, oil draining/filling, painting, and application of reference labels before testing.
Sled Test
- Participate in optimizing testing procedures and updating methodologies according to the latest standards to enhance test accuracy and efficiency.
- Prepare and operate the entire sled test process, including mock- up vehicle setup, sensor and dummy installation according to defined standards.
- Calibrate and configure electro- mechanical and hydraulic systems such as RAST sleds, actuators, force, and acceleration sensors.
- Monitor and record measurement data (acceleration, force, displacement, seat- belt tension, airbag deployment, etc.) and analyze post- test results.
Dummies & Sensors Management
- Prepare, inspect, and periodically calibrate all dummies and sensors used in testing activities.
- Manage the calibration room for dummies and electronic devices, maintain usage logs, calibration schedules, and equipment condition reports.
- Ensure proper installation, positioning, and functionality of dummies in each type of test.
- Collaborate with data engineers and analysis teams to ensure the integrity and accuracy of collected data.
- Stay updated on and apply the latest testing regulations and standards related to dummies (FMVSS, Euro NCAP, IIHS).
Crash Lab Maintenance & Operation
- Ensure all testing systems, machinery, and laboratory facilities operate in a stable, safe, and efficient manner.
- Support engineers during equipment verification, internal calibration, or external OEM service operations.
- Perform regular maintenance, repairs, replacements, and adjustments for measurement systems, electro- mechanical- hydraulic equipment, cameras, lighting, HVAC, chillers, pneumatic systems, fire protection, and electrical systems.
- Develop maintenance plans, logs, and checklists in compliance with ISO 17025 standards; prepare periodic reports for the Lab Manager.
- Maintain a clean and organized workspace, ensuring compliance with laboratory safety and international operating standards.
